Lithium Battery Packs - from 40AH to 1000AH cells

Lithium Iron Phosphate cells are meant to be connected in serial or parallel packs. Their block design is dimensionally efficient, contoured plastic case allows optimal air flow when placed next to each other. You can build 48V pack with capacity from 2kWh to 48kWh with option of further expansion by paralell strings or higher voltage.
The most commonly used packs are 12V, 24V and 48V. Bellow you can see several available combinations using the LiFePO4 cells.


Table of content
Example with 40Ah cells
Example with 60Ah cells
Example with 90Ah cells
Example with 100Ah cells
Example with 160Ah cells
Example with 200Ah cells
Example with 300Ah cells
Example with 400Ah cells
Example with 700Ah cells
Example with 1000Ah cells
Balancing, protecting and monitoring, BMS
Video tutorials
How may the final battery look like


120 - 1920 Wh battery packs


Winston 3.2V/40Ah LiFeYPO4


1 cell:
Capacity 120 Wh / Depth 47 mm / Weight 1.6 kg

4 cells, 12V
Total capacity 480 Wh / Depth 188 mm / Weight 6,4kg

8 cells, 24V
Total capacity 960 Wh / Depth 376 mm / Weight 12,8 kg

16 cells, 48V
Total capacity 1920 Wh / Depth 752 mm / Weight 25,6 kg

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cell40


cell40sch1 cell40sch2

180 - 2880 Wh battery packs


Winston 3.2V/60Ah LiFeYPO4


1 cell:
Capacity 180 Wh / Depth 61 mm / Weight 2.3 kg

4 cells, 12V
Total capacity 720 Wh / Depth 244 mm / Weight 9.2 kg

8 cells, 24V
Total capacity 1440 Wh / Depth 488 mm / Weight 18.4 kg

16 cells, 48V
Total capacity 2880 Wh / Depth 976 mm / Weight 36.8 kg

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cell60


cell60sch1 cell60sch2

270 - 4320 Wh battery packs


Winston 3.2V/90Ah LiFeYPO4


1 cell:
Capacity 270 Wh / Depth 61 mm / Weight 3.0 kg

4 cells, 12V
Total capacity 1080 Wh / Depth 244 mm / Weight 12 kg

8 cells, 24V
Total capacity 2160 Wh / Depth 488 mm / Weight 24 kg

16 cells, 48V
Total capacity 4320 Wh / Depth 976 mm / Weight 48 kg

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cell90


cell90sch1 cell90sch2

300 - 4800 Wh battery packs


Winston 3.2V/100Ah LiFeYPO4


1 cell:
Capacity 300 Wh / Depth 62 mm / Weight 3.3 kg

4 cells, 12V
Total capacity 1200 Wh / Depth 248 mm / Weight 13.2 kg

8 cells, 24V
Total capacity 2400 Wh / Depth 496 mm / Weight 26.4 kg

16 cells, 48V
Total capacity 4800 Wh / Depth 992 mm / Weight 52.8 kg

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cell100


cell100sch1 cell100sch2

480 - 7680 Wh battery packs


Winston 3.2V/160Ah LiFeYPO4


1 cell:
Capacity 480 kWh / Depth 71 mm / Weight 5.8 kg

4 cells, 12V
Total capacity 1920 Wh / Depth 284 mm / Weight 23.2 kg

8 cells, 24V
Total capacity 3840 Wh / Depth 568 mm / Weight 46.4 kg

16 cells, 48V
Total capacity 7680 Wh / Depth 1136 mm / Weight 92.8 kg

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cell160


cell160sch1 cell160sch2

600 - 9600 Wh battery packs


Winston 3.2V/200Ah LiFeYPO4


1 cell:
Capacity 600 Wh / Depth 55.5 mm / Weight 7.9 kg

4 cells, 12V
Total capacity 2400 Wh / Depth 222 mm / Weight 31.6 kg

8 cells, 24V
Total capacity 4800 Wh / Depth 444 mm / Weight 63.2 kg

16 cells, 48V
Total capacity 9600 Wh / Depth 888 mm / Weight 126.4 kg

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cell200


cell200sch1 cell200sch2

900 - 14400 Wh battery packs


Winston 3.2V/300Ah LiFeYPO4


1 cell:
Capacity 900 Wh / Depth 55.5 mm / Weight 10 kg

4 cells, 12V
Total capacity 3600 Wh / Depth 222 mm / Weight 40 kg

8 cells, 24V
Total capacity 7200 Wh / Depth 444 mm / Weight 80 kg

16 cells, 48V
Total capacity 14,4 kWh / Depth 888 mm / Weight 160 kg

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cell300


cell300sch1 cell300sch2

1.2 - 19.2 kWh battery packs


Winston 3.2V/400Ah LiFeYPO4


1 cell:
Capacity 1.2 kWh / Depth 65 mm / Weight 13.5 kg

4 cells, 12V
Total capacity 4.8 kWh / Depth 260 mm / Weight 54 kg

8 cells, 24V
Total capacity 9.6 kWh / Depth 520 mm / Weight 108 kg

16 cells, 48V
Total capacity 19.2 kWh / Depth 1040 mm / Weight 216 kg

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cell400


cell400sch1 cell400sch2

2.1 - 33.6 kWh battery packs


Winston 3.2V/700Ah LiFeYPO4


1 cell:
Capacity 2.1 kWh / Depth 67 mm / Weight 21.6 kg

4 cells, 12V
Total capacity 8.4 kWh / Depth 268 mm / Weight 86.4 kg

8 cells, 24V
Total capacity 16.8 kWh / Depth 536 mm / Weight 172.8 kg

16 cells, 48V
Total capacity 33.6 kWh / Depth 1072 mm / Weight 345.6 kg

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cell700


cell700sch1cell700sch2

3 - 48 kWh battery packs


Winston 3.2V/1000Ah LiFeYPO4


1 cell:
Capacity 3 kWh / Depth 130 mm / Weight 42 kg

4 cells, 12V
Total capacity 12 kWh / Depth 520 mm / Weight 168 kg

8 cells, 24V
Total capacity 24 kWh / Depth 1040 mm / Weight 336 kg

16 cells, 48V
Total capacity 48 kWh / Depth 2080 mm / Weight 672 kg

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cell1000


cell1000sch1 cell1000sch2


Balancing and protection


BMS123 connection

Important part of each battery pack is balancing and protection electronic. Most frequent solution is BMS123. This Advanced solution for battery monitoring and management of LiFePO4 cells support Bluetooth connection with your phone, iPad, tablet or other device. Free Android and iOS application included.


BMS123 Set for LiFePO4 cells


Our video tutorials for battery assembly


GWL on YouTube

Working with Lithium Iron Phosphate cells and batteries is slightly different to Lead Acid or GEL. Learn or the basics when connecting the cells, installing BMS, seting up the BMS or general useful tips.

What is the easiest way to assemble cells?
How to clean terminal connectors before installation?
What is initial charge and why is it important?





Examples of LiFePO4 battery packs



Battery pack from Winston 90Ah cells Battery pack from Winston 90Ah cells Battery pack from Winston 90Ah cells Battery pack from Winston 90Ah cells

Still not sure about LiFePO4 packs?

Let us know what battery are you looking for, what size or capacity is required. We will help you.

 
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